From mitigating thermal runaway in electric vehicles to managing heat in high-density microprocessors. We develop, manufacture, and customize thermal insulation and dissipation materials that keep your critical systems safe, stable, and operating to specification.
Thermal bottlenecks vary by industry. Whether you need to block extreme heat, dissipate high thermal loads, or maintain cryogenic temperatures, our material formulations are tailored to meet strict industry-specific standards.
Mitigating thermal propagation to ensure pack safety without sacrificing energy density.
Preventing thermal propagation is non-negotiable. Our ultra-thin, fire-retardant barriers provide maximum thermal isolation between cells, delaying thermal runaway while meeting strict automotive safety standards.
Explore EV Battery Safety Solutions
Managing junction temperatures in high-density integrated circuits and power modules.
As chip power densities increase, managing junction temperatures is critical. We supply advanced Thermal Interface Materials (TIMs) that deliver high thermal conductivity, low thermal resistance, and long-term reliability.
Explore Semiconductor Packaging Solutions
Refractory insulation materials minimizing wall heat loss and cutting energy consumption.
High-temperature processing demands heavy-duty insulation. Our structural extreme-temperature materials significantly reduce kiln wall heat loss, lowering operational energy costs and carbon footprints.
Explore Industrial Kiln Energy Saving Solutions
Customizable thermal isolation for cryogenic storage and highly sensitive analytical equipment.
Scientific instruments require strict thermal stability. We provide precision thermal isolation materials for extreme-condition testing rigs and environments where minor temperature fluctuations cannot be tolerated.
Explore Laboratory Research Solutions
Maintaining ultra-stable internal temperatures for sensitive pharmaceuticals and perishables.
Protecting temperature-sensitive vaccines and biologicals. Our high-performance insulation, including Vacuum Insulation Panels (VIPs), ensures stable payload temperatures for extended transit durations in ambient climates.
Explore Cold Chain Logistics Solutions
Engineered to survive extreme temperature gradients and vibration in aerospace applications.
Meeting strict SWaP (Size, Weight, and Power) constraints. We engineer ultra-lightweight, flame-retardant thermal barriers capable of surviving extreme temperature gradients and high mechanical vibration.
Explore Aerospace SolutionsNeed a Non-Standard Formulation?
Standard data sheets don't always solve unique thermal bottlenecks. If your project falls outside typical parameters, our materials lab is ready to assist.
We work directly with OEM engineering teams to adjust thermal conductivity, mechanical strength, and form factors—offering everything from custom die-cutting and laminating to entirely new composite formulations.
While applications differ, the physics of heat management remains constant. Our material science teams focus on four core pillars to solve complex thermal challenges:
Achieving the lowest possible thermal conductivity (λ) in minimal thicknesses.
Optimizing density to support lightweighting initiatives in mobility and aerospace.
Engineering materials that are electrically insulating and meet rigorous flammability standards (e.g., UL94 V-0).
Ensuring no outgassing, powdering, or performance degradation under thermal cycling and mechanical vibration.
We know that in highly regulated industries, material consistency is just as important as performance. Aerotherm operates under strict quality management systems to ensure every batch meets your precise specifications.
Bring Us Your Toughest Thermal Challenge
Ready to evaluate our materials for your next project? We supply Technical Data Sheets (TDS), safety data, and physical samples to support your bench testing and validation process.
Contact our engineering team today, or submit a direct inquiry below to request a comprehensive thermal analysis.
Technical data represent typical values. As applications vary, we recommend consulting our technical team to ensure the best fit for your specific requirements.
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