Vacuum Controller

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Cat Products Name Key Features Price
VMC-VC-011 LCD-51x31-USB-750g-VD1253P-Vacuum Controller Backlit LCD; USB Type B; Multi Transducer Support
VMC-VC-012 LCD-51x31-USB-IP20-Analogline-Vacuum Controller Graphic Display; USB Interface; 95-265V AC
VMC-VC-013 LCD-51x31-RS485-265V-750g-Smartline-Vacuum Controller RS485 Communication; 265V Power; 45W Max

Intelligent Vacuum Logic Controllers

Effective vacuum management requires more than simple quantification; it necessitates the synchronous orchestration of sensor inputs, valve sequencing, and pump interlocks. AIMRSE vacuum controllers serve as the sophisticated analytical hub for complex vacuum manifolds, capable of managing multi-regime pressure data across the entire atmospheric-to-XHV spectrum. Our control architectures are designed to alleviate the computational load on master PLCs by performing localized, high-speed signal linearization and algorithmic crossover coordination.

By integrating advanced PID control loops and user-definable relay logic, our controllers ensure the absolute protection of sensitive vacuum hardware—such as turbo-molecular pumps and hot-cathode ion sources—from accidental overpressure events. Designed for the rigors of semiconductor fabs and high-energy physics laboratories, AIMRSE controllers deliver a seamless HMI experience while providing the low-latency digital handshaking required for modern Industry 4.0 production environments.

Design Your Control Architecture

Discuss multi-channel integration and automated safety sequencing with our senior systems engineers.

Control Logic & System Integration Capabilities

Synchronous Multi-Channel Acquisition

Our controllers feature high-bit-depth A/D converters capable of simultaneous data acquisition from disparate sensor technologies, including Pirani, Cold Cathode, and Bayard-Alpert gauges. The internal processor performs real-time data fusion, allowing the system to provide a unified pressure curve from 1000 mbar to 10⁻¹⁰ mbar without data gaps or signal discontinuity.

Hysteresis-Based Crossover Logic

To mitigate the risk of sensor oscillation at the boundary of different pressure regimes, AIMRSE controllers employ intelligent hysteresis-based switching. This logic precisely governs the activation and deactivation of high-vacuum ion gauges based on the stable readings of pre-vac sensors, preventing filament burnout and ensuring smooth transitions in automated pump-down cycles.

Deterministic Automation Handshake

Communication with external supervision is handled via high-speed Fieldbus protocols. By supporting deterministic data exchange through EtherCAT and Modbus TCP, our controllers allow for millisecond-level reaction times in safety-critical interlocks. This connectivity facilitates real-time data logging and remote parameterization, essential for high-fidelity process control and vacuum system diagnostics.

The Advantages of AIMRSE

Precision-engineered logic for centralized vacuum process management.

Universal Compatibility

Plug-and-play support for a vast spectrum of AIMRSE passive gauge tubes and active transmitters through a unified interface.

Redundant Safety Logic

Configurable setpoints and hardware interlocks prevent overpressure damage to pumps and high-vacuum sensors.

Real-time Data Visualization

High-resolution HMI displays offer clear pressure trend analysis and system health diagnostics for plant operators.

Future-Proof Connectivity

Modular communication cards support easy upgrades to the latest digital protocols, ensuring long-term facility compatibility.

Standards & Metrology Compliance

The electronic and operational integrity of AIMRSE vacuum controllers is strictly governed by global industrial automation and metrology standards. Our digital logic architectures comply with the EN 61010-1 safety requirement for electrical equipment and the EN 61326-1 electromagnetic compatibility directive. Signal processing and linearization protocols follow ISO 3530 benchmarks, ensuring that pressure quantification is intrinsically consistent with NIST Traceable sensors. Furthermore, our controllers are built to support SIL (Safety Integrity Level) standards for integration into critical industrial safety-instrumented systems.

EN 61010-1 Safety EN 61326-1 (EMC) ISO 3530 Compliant NIST Traceable Signal SIL 2 Compatible CE & RoHS Compliant

Technical FAQ

Can a single AIMRSE controller manage gauges from different vacuum regimes simultaneously?
Yes. Our multi-channel controllers are designed to interface with disparate sensor types—such as a Pirani gauge for rough vacuum and a Bayard-Alpert gauge for ultra-high vacuum—on a single platform. The controller's internal logic manages the crossover between these regimes, providing a continuous pressure reading across the entire range without requiring manual switching or external logic.
How does the controller protect high-vacuum pumps and sensors during a sudden loss of vacuum?
AIMRSE controllers utilize high-speed hardware setpoints and software-defined interlocks. If a pressure threshold is exceeded (indicating a leak or vent event), the controller can instantaneously actuate relays to shut down turbo-molecular pump motors and de-energize ion gauge filaments. This rapid response (typically sub-50ms) is critical for preventing irreversible equipment damage.
What digital communication protocols are supported for integration with factory PLCs?
Our controllers are engineered for broad industrial compatibility, supporting RS232/485 (Modbus RTU) as standard. Additionally, we offer modular expansion cards for high-performance Fieldbus protocols like EtherCAT, Profinet, and Modbus TCP, allowing for deterministic integration into sophisticated Manufacturing Execution Systems (MES).

Related Products

Note: Our vacuum equipment is for research and industrial testing only. Industrial-grade components are fully rated for field deployment.

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