Precision Robot Gearboxes
| Cat | Products Name | Price |
|---|---|---|
| AMS-GE-RG-91 | Ultra-Thin Flat Flexspline Reducer Stiffness 0.37 Gear Ratio 50 | |
| AMS-GE-RG-92 | Ultra-Thin Flat Flexspline Reducer Stiffness 0.48 Gear Ratio 80 | |
| AMS-GE-RG-93 | Ultra-Thin Flat Flexspline Reducer Stiffness 0.48 Gear Ratio 100 | |
| AMS-GE-RG-94 | Ultra-Thin Flat Flexspline Reducer Stiffness 0.48 Gear Ratio 120 | |
| AMS-GE-RG-95 | Ultra-Thin Flat Flexspline Reducer Stiffness 0.48 Gear Ratio 160 | |
| AMS-GE-RG-96 | Ultra-Thin Extreme Flatness Reducer Stiffness 0.91 Gear Ratio 50 | |
| AMS-GE-RG-97 | Ultra-Thin Extreme Flatness Reducer Stiffness 1.03 Gear Ratio 80 | |
| AMS-GE-RG-98 | Ultra-Thin Extreme Flatness Reducer Stiffness 1.03 Gear Ratio 100 | |
| AMS-GE-RG-99 | Ultra-Thin Extreme Flatness Reducer Stiffness 1.03 Gear Ratio 120 | |
| AMS-GE-RG-100 | Ultra-Thin Extreme Flatness Reducer Stiffness 1.03 Gear Ratio 160 |
Zero-Backlash Precision for Robotic Motion Control
AIMRSE precision robot gearboxes deliver exceptional torque density, positioning accuracy, and torsional rigidity for the most demanding automation applications. Our portfolio includes high-precision RV gearboxes and harmonic drive strain wave gears engineered for articulated robots, collaborative robots (Cobots), CNC rotary axes, and semiconductor manufacturing equipment. With backlash as low as 0.5 arc-min and reduction ratios up to 200:1, we enable smooth, repeatable motion in compact form factors.
Every gearbox undergoes rigorous testing for transmission error, lost motion, and torsional stiffness. We offer standard and custom input shaft configurations, integrated motor mounting interfaces, and sealed designs for food-grade or cleanroom environments. Whether you're designing a six-axis industrial robot or a high-speed delta picker, our application engineers will help you select the optimal precision gearbox solution.
Provide torque, ratio, and mounting requirements for a tailored recommendation.
Request Quote3D CAD models available upon request.
Precision Gearbox Range & Technical Specifications
Select from our comprehensive lineup of RV and harmonic gearboxes. Custom output flanges available on request.
| Series | Type | Ratio Range | Rated Torque (Nm) | Max Torque (Nm) | Backlash (arc-min) | Key Features |
|---|---|---|---|---|---|---|
| RV-E Series | RV Cycloidal Pinwheel | 30:1 – 200:1 | 100 – 6,000 | 500 – 12,000 | ≤ 0.5 | High torsional rigidity, integrated angular bearings, ideal for heavy robot axes |
| RV-C Series | RV Hollow Shaft | 50:1 – 150:1 | 200 – 4,500 | 800 – 8,000 | ≤ 0.5 | Large hollow bore for cable/pneumatic feed-through, compact axial length |
| Harmonic Drive SHG/SHF Series | Strain Wave | 50:1 – 160:1 | 3 – 1,800 | 10 – 5,000 | ≤ 0.3 | Ultra-compact, zero backlash, high single-stage ratio for Cobots and SCARA |
| Harmonic Drive CSG/CSF Series | Strain Wave | 50:1 – 120:1 | 2 – 500 | 6 – 1,200 | ≤ 0.3 | Lightweight cup-style construction, ideal for wrist joints and end effectors |
| Planetary Servo Gearboxes | Precision Planetary | 3:1 – 100:1 | 10 – 800 | 20 – 1,600 | ≤ 3.0 | High efficiency, low inertia, direct motor mounting for less demanding axes |
Typical Applications by Industry
AIMRSE precision gearboxes power critical motion axes across automation and robotics.
Industrial Robotics
RV gearboxes for 6-axis articulated robots, welding robots, palletizers, and heavy payload handling.
Collaborative Robots (Cobots)
Harmonic drive gearboxes with low friction and smooth torque transmission for safe human interaction.
CNC Machine Tools
High-rigidity RV gearboxes for 4th and 5th axis rotary tables, milling head indexing, and tool changers.
Semiconductor & FPD
Cleanroom-compatible harmonic gearboxes for wafer handling robots and precision alignment stages.
Medical & Surgical Robotics
Compact, low-backlash harmonic gearboxes for surgical robots, diagnostic imaging, and patient positioning.
AGV / AMR & Logistics
Compact planetary and harmonic gearboxes for autonomous mobile robot wheel drives and lifting actuators.
Performance Validation & Field-Proven Reliability
We standardized on AIMRSE RV gearboxes for the major axes of our high-speed palletizing robots. Over 20,000 operating hours, the backlash remains within 0.5 arc-min without any adjustment. The gearboxes run cooler and quieter than previous suppliers, which has been a key selling point for our end customers.
Our Cobot joints require extremely smooth torque output to achieve safe force limiting. Switching to AIMRSE harmonic gearboxes reduced our joint torque ripple by over 30% and improved the overall haptic response. The custom input shaft design simplified our motor integration and reduced assembly time.
Precision Engineering & Advanced Manufacturing
AIMRSE precision gearboxes are manufactured using state-of-the-art gear grinding, heat treatment, and assembly processes to ensure consistent quality and long service life.
-
Cycloidal & Harmonic Gear Generation
Precision profile grinding of cycloidal discs and elliptical wave generators to AGMA Class 12 or higher accuracy. -
High-Rigidity Cross Roller Bearings
Integrated angular contact or cross roller bearings support high overturning moments without additional external support. -
Advanced Lubrication Systems
Factory-filled with high-performance synthetic grease (food-grade options available) for maintenance-free operation, protected by our advanced industrial sealing solutions over the rated life. -
Rigorous End-of-Line Testing
100% inspection of lost motion, torsional stiffness, and transmission error on custom-built test stands.
Fig. 1. Final assembly and transmission error testing in ISO Class 7 cleanroom.
Custom Gearbox Engineering & Integration Support
Need a non-standard ratio, special output flange, or integrated motor adapter? Our engineering team provides:
- Custom Motor Adapter Plates: Direct mounting for all major servo motor brands (Siemens, Fanuc, Yaskawa, Kollmorgen)
- Special Output Configurations: Pinion gears, pulleys, or custom flanges per ISO 9409-1
- Life & Duty Cycle Analysis: Validated using your specific acceleration, deceleration, and load profiles
- NVH Optimization: Acoustic and vibration testing for quiet operation in medical or lab environments
- CAD & STEP Model Library: Instant download of 3D models for design verification
Transmission NVH Testing & Optimization
Excessive gear noise or vibration indicates energy loss and potential early failure. Our diagnostic services include:
- Semi-Anechoic Chamber Testing: Quantify sound power and pressure levels under loaded conditions
- Order Analysis & Waterfall Plots: Isolate gear mesh frequencies and sideband patterns
- Micro-Geometry Correction: Optimize tooth crowning and tip relief to minimize transmission error
- Resonance Avoidance: Ensure gearbox natural frequencies are decoupled from excitation sources
- Full Test Report: Actionable recommendations for noise reduction and durability improvement
Frequently Asked Gearbox Questions
What is the difference between RV and harmonic gearboxes?
Can you provide gearboxes with integrated servo motors?
What is the expected service life of an RV gearbox in a typical robot application?
Are food-grade lubricated gearboxes available?
Do you provide gearboxes with hollow shafts for cable routing?
What mounting positions are acceptable for your gearboxes?
Specify Your Precision Robot Gearbox
From RV cycloidal reducers for heavy industrial robots to ultra-compact harmonic drives for Cobots, our application engineers will help you select the optimal gearbox for your motion axis. Provide torque, ratio, and mounting requirements for a detailed quotation and 3D CAD model.
For fastest service, specify required output torque (Nm), reduction ratio, and motor frame size.
Related Products
Disclaimer: All products are for industrial B2B use only. Specifications subject to change without notice.
Contact Form
