2.5D/3D Processing Software
| Cat | Products Name | Price |
|---|---|---|
| AIMRSE-RV-SS-008 | 4K White Line Scan Light (195kHz, Camera Link, 150mm) | |
| AIMRSE-RV-SS-009 | 4K IR850 Line Scan Light (195kHz, Camera Link, 150mm) | |
| AIMRSE-RV-SS-010 | 4K White Line Scan Light (195kHz, Camera Link, 300mm) | |
| AIMRSE-RV-SS-011 | 4K IR850 Line Scan Light (195kHz, Camera Link, 300mm) | |
| AIMRSE-RV-SS-012 | 4K White Line Scan Light (195kHz, Camera Link, 590mm) | |
| AIMRSE-RV-SS-013 | 4K White Dual-Channel Line Scan Light (195kHz, Camera Link, 590mm) | |
| AIMRSE-RV-SS-014 | 4K White Triple-Channel Line Scan Light (195kHz, Camera Link, 590mm) | |
| AIMRSE-RV-SS-015 | 8K White Line Scan Light (100kHz, Camera Link, 590mm) | |
| AIMRSE-RV-SS-016 | 8K White Line Scan Light (200kHz, XoFLink, 150mm) | |
| AIMRSE-RV-SS-017 | 8K IR850 Line Scan Light (200kHz, XoFLink, 150mm) |
Introduction
2.5D/3D Processing Software is the specialized analytical engine that interprets spatial data to provide robots with a true understanding of depth and volume. While 2D vision handles "flat" identification, 3D software processes point clouds and depth maps to calculate 6-DOF (Degrees of Freedom) poses, perform volumetric measurements, and detect surface deviations at a micron level. By bridging the gap between raw spatial coordinates and robotic motion planning, this software enables high-complexity tasks such as random bin picking, autonomous navigation, and non-contact metrology.
Working Principle
1. Cloud Ingestion
The software imports raw depth maps or XYZ point clouds from 3D sensors, standardizing the coordinate system for spatial analysis.
2. Cloud Pre-processing
Advanced filters perform outlier removal, noise reduction, and downsampling (voxelization) to optimize the data for high-speed calculation.
3. Geometric Fitting
Algorithms identify surfaces, edges, and spheres by fitting geometric primitives to the point cloud or comparing the scan to a Master CAD model.
4. Spatial Output
Final results—such as 6-DOF pick coordinates or volumetric data—are transmitted to the robot controller for precise physical execution.
Key Technical Specifications
-
6-DOF Pose Estimation
Calculates the exact position (X, Y, Z) and orientation (Roll, Pitch, Yaw) of complex objects, enabling robots to pick parts in any orientation. -
Collision Avoidance & Path Planning
Integrated simulation engines that calculate interference-free robotic trajectories, ensuring the gripper can safely retrieve parts from deep bins without hitting obstacles. -
CAD-to-Part Comparison
Real-time overlay of scanned 3D data against golden CAD models (STL/STEP) to identify manufacturing deviations, missing features, or warping. -
High-Density Mesh Generation
Converts raw points into smooth triangular meshes for detailed surface inspection and 3D reconstruction of industrial components. -
Volumetric Analysis
Accurately measures the volume of irregularly shaped objects on conveyors, essential for logistics automation and bulk material handling. -
Blob & Segment Analysis (3D)
Isolates individual objects within a cluster based on height differences and spatial gaps, even when parts are touching or overlapping. -
Hardware Accelerated Processing
Utilizes GPU (CUDA/OpenCL) and multi-threading to process millions of 3D points in milliseconds, matching the cycle times of high-speed production lines.
Data Formats & Interfaces
Standard 3D File Support
Full compatibility with industrial and engineering formats including STL, PLY, PCD, OBJ, and STEP for seamless integration with design workflows.
GenICam 3D Standard
Adheres to universal 3D data transmission standards, allowing the software to ingest data from any compliant structured light, ToF, or stereo camera.
Robotic Link Protocols
Integrated drivers for direct communication with major robot brands (FANUC, KUKA, ABB, UR) via socket messaging or dedicated industrial plugins.
Typical Applications
Random Bin Picking
Advanced 3D segmentation and collision-free path planning for robots picking unorganized parts from deep industrial bins.
Non-contact Metrology
High-speed measurement of flatness, height, and volume for automotive engine blocks and complex electronics assemblies.
Logistics De-palletizing
Identifying parcel dimensions and positions on a pallet to automate the unloading process in smart warehouses.
Selection Guide
3D vision success depends on the synergy between sensor resolution and software algorithmic power. AIMRSE provides the tools to ensure spatial accuracy across all axes:
- Algorithm Matching: Selecting between surface-based matching for complex parts and primitive fitting (planes/cylinders) for simple geometric shapes.
- Hand-Eye Calibration: Support for automated calibration routines (stationary or eye-in-hand) to accurately align the 3D sensor's spatial data with the robot's coordinate system.
- Resolution vs. Speed: Optimizing point cloud density to achieve the required measurement accuracy without exceeding the robotic cycle time.
- CAD Integration: Evaluating the need for "Golden Template" comparison to detect subtle 3D surface defects or assembly errors.
- Environment Compensation: Utilizing software-based noise filters to eliminate reflections from metallic or semi-transparent objects.
Processing & Logic Standards
Our 3D software suites follow rigorous computational standards for industrial-grade reliability:
- Spatial Calibration: Automated hand-eye calibration tools for aligning the camera coordinate system with the robot base.
- Precision Verification: Algorithms validated against VDI/VDE standards for 3D measurement repeatability.
- Security: Encrypted data transmission for protecting sensitive proprietary CAD models.
Software Integration & Support
We provide a comprehensive development environment to help you deploy 3D vision solutions with confidence:
- Multi-language SDK support including C++, Python, and C#.
- Native plugins for ROS (Robot Operating System) and ROS2.
- Access to pre-trained 3D AI models for parcel and part segmentation.
- On-site or remote engineering support for 3D path planning and calibration.
Related Products
Technical data represent typical values. As applications vary, we recommend consulting our technical team to ensure the best fit for your specific requirements.
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