Smart Camera
| Cat | Products Name | Price |
|---|---|---|
| AIMRSE-RV-IC-122 | 5MP Auto Focus Vision Unit 16mm | |
| AIMRSE-RV-IC-123 | 5MP Auto Focus Vision Unit 25mm | |
| AIMRSE-RV-IC-124 | 5MP Manual Focus Vision Unit | |
| AIMRSE-RV-IC-125 | 5MP Color Vision Unit 8mm | |
| AIMRSE-RV-IC-126 | 5MP Color Vision Unit 12mm | |
| AIMRSE-RV-IC-127 | 0.3MP High Frame Vision Unit | |
| AIMRSE-RV-IC-128 | 0.3MP Ultra High Frame Unit | |
| AIMRSE-RV-IC-129 | 0.3MP Standard Vision Unit | |
| AIMRSE-RV-IC-130 | 1.2MP Mono Vision Unit | |
| AIMRSE-RV-IC-131 | 1.3MP Mono Standard Unit |
Introduction
A Smart Camera is an all-in-one vision system that integrates image acquisition, high-speed processing, and communication interfaces into a single compact housing. Unlike standard industrial cameras that require an external PC to process data, a smart camera performs onboard algorithmic analysis and executes logic locally. This "edge-computing" approach reduces system footprint, eliminates complex cabling, and provides real-time deterministic results, making it the preferred choice for decentralized automation and high-speed pass/fail inspection tasks.
Working Principle
1. Integrated Capture
The internal sensor captures high-quality image data, often utilizing built-in lighting and autofocus lenses to ensure consistent illumination and focus on the target.
2. Onboard Analysis
The embedded processor (FPGA/DSP) executes pre-loaded vision algorithms—such as pattern matching or OCR—directly on the raw data without latency.
3. Decision Logic
Based on the inspection results, the camera applies user-defined logic rules to determine a Pass/Fail status or calculate specific dimensional coordinates.
4. Signal Execution
Results are sent directly to a PLC via industrial protocols or triggered as physical electrical pulses to reject defective parts from the production line.
Key Technical Specifications
-
Embedded Processing Engine
Features localized CPU or FPGA architectures designed for deterministic execution of machine vision tools, removing the need for external industrial PCs. -
Integrated Optical Design
Often available with built-in LED lighting (White, Red, Blue, or IR) and liquid lenses for rapid software-controlled autofocusing. -
Deterministic Industrial I/O
Equipped with high-speed digital inputs and outputs (NPN/PNP) for direct synchronization with conveyor sensors and pneumatic rejectors. -
Built-in Communication Stacks
Native support for industrial Ethernet protocols such as PROFINET, EtherNet/IP, and Modbus TCP for seamless PLC integration. -
Rugged All-in-One Housing
IP67-rated enclosures protect the sensor, lens, and processor from dust and water, suitable for harsh washdown environments in food or pharma.
Typical Applications
Logistics & Traceability
High-speed decoding of 1D/2D codes and OCR for package tracking. The onboard processor handles data parsing and communicates directly with the warehouse management system.
Food & Beverage Packaging
All-in-one verification of cap presence, fill levels, and label placement. The IP67-rated housing allows for reliable operation in high-speed bottling washdown environments.
Automotive Poka-Yoke
Error-proofing assembly stages by detecting the presence and orientation of clips, connectors, and safety components without the need for a central industrial PC.
Engineering Excellence
Engineering a smarter edge means moving intelligence closer to the sensor. Our smart cameras integrate powerful onboard FPGA/DSP processors with deterministic logic, providing an all-in-one vision solution that simplifies deployment while maintaining industrial-grade reliability.
Interface & Hardware Standards
Our smart cameras are built for standalone reliability, featuring robust physical connections and integrated components for harsh industrial settings:
- Transmission: Power-over-Ethernet (PoE) for single-cable simplicity and high-speed data transfer.
- Ruggedness: Fully sealed IP67 enclosures resistant to dust, water, and vibration, ideal for food, pharma, and heavy industry.
- Digital I/O: Opto-isolated high-speed inputs and outputs for millisecond-accurate synchronization with local hardware.
Software Environment & Support
We provide an intuitive graphical software ecosystem that allows for rapid configuration and remote management without deep programming knowledge:
- Graphical "Point-and-Click" toolsets for pattern matching, OCR, measurement, and color analysis.
- Web-based HMI for real-time monitoring and parameter adjustment via any standard browser.
- Full compatibility with industry-standard communication stacks and fieldbus configuration files (GSDML/EDS).
- Access to comprehensive job simulation tools and offline debugging emulators.
Related Products
Technical data represent typical values. As applications vary, we recommend consulting our technical team to ensure the best fit for your specific requirements.
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