Order Fulfillment Robots
"Goods-to-Person" Picking Robots
The traditional model of operators walking miles per shift to retrieve items is obsolete. AIMRSE "Goods-to-Person" (GTP) Picking Robots revolutionize this process by bringing the inventory directly to the station. Our Autonomous Mobile Robots (AMRs) utilize advanced LiDAR SLAM navigation and QR code positioning to lift and transport entire shelf racks with millimeter precision. This system eliminates unproductive walking time, reducing operator fatigue and increasing pick rates by up to 300%.
Engineered for continuous operation, these robots feature high-torque brushless drive systems capable of carrying payloads up to 1,000 kg. They operate on a swarm intelligence architecture, where the fleet communicates in real-time to optimize traffic paths, prevent congestion, and dynamically prioritize urgent orders during peak seasons.
Fig.1 Low-profile AMR chassis lifting a 500kg rack for transport to the picking station.
Multi-sensor fusion combines LiDAR, visual cameras, and inertial measurement units (IMUs) for obstacle avoidance and precise localization without requiring magnetic floor tape.
The central fleet management system dynamically re-routes robots to prevent bottlenecks, ensuring optimal flow even when hundreds of units operate simultaneously.
Opportunistic charging algorithms direct robots to charging docks during micro-downtimes, ensuring 24/7 fleet availability without long operational breaks.
"Bin-to-Person" Sorting Robots
Fig.2 Shuttle bot traversing vertical storage grid
for high-density bin retrieval.
For facilities where floor space is at a premium, "Bin-to-Person" technology maximizes vertical storage density. Unlike AMRs that move shelving, our Intelligent Shuttle Systems travel at high speeds along rails within a dense storage grid. They retrieve specific totes or bins and deliver them to perimeter workstations.
Vertical Density & Speed
The primary advantage of the Bin-to-Person architecture is the elimination of "air" in the warehouse. Bins are stacked directly on top of or adjacent to one another, accessible by robots that move in X, Y, and Z axes. This configuration reduces the storage footprint by up to 60% compared to traditional racking. Our shuttles utilize ultra-capacitors for rapid acceleration (up to 4m/s²) and regenerative braking to maximize energy efficiency.
| Specification | Picking Robots (AMR) | Sorting Shuttles (AS/RS) |
|---|---|---|
| Primary Motion | Floor Travel (2D) | Rail/Grid Travel (3D) |
| Payload Type | Entire Racks / Pallets | Individual Totes / Bins |
| Max Velocity | 1.5 - 2.0 m/s | 4.0 m/s |
| Storage Density | Medium (Requires Aisles) | Ultra-High (Zero Aisle) |
| Typical Application | Bulk Picking, Heavy Goods | Small Parts, E-commerce |
Intelligent Sorting Systems
Once an order is picked, it must be sorted for shipping. AIMRSE Intelligent Sorting Systems utilize a combination of linear cross-belt sorters and autonomous sorting bots to route packages to their final shipping chutes. Powered by high-speed machine vision cameras, these systems scan barcodes on all six sides of a package in motion, achieving read rates of 99.9%.
Fig.3 High-speed cross-belt sorter diverting packages to shipping lanes based on scanned destination data.
Safety & Compliance
Our robotic systems are designed to operate safely alongside human workers. All units are certified to ISO 13849-1 (PL d) safety standards. They feature redundant emergency stop circuits, 360-degree safety perimeters, and soft bumpers.
Certifications: CE Marked, UL 3100 Compliant, ANSI/ITSDF B56.5.
Software Integration
Hardware is nothing without control. We provide seamless integration into your existing WMS/ERP via robust APIs:
- RESTful API for Task Dispatching
- Real-time Fleet Status Dashboard
- WCS (Warehouse Control System) Middleware
- Digital Twin Simulation for Layout Optimization
Operational Longevity & Maintenance
Robots run your business; we keep them running. AIMRSE employs a modular design philosophy for all robotic units. Drive wheels, lifting mechanisms, and battery modules are "hot-swappable," allowing maintenance technicians to replace a faulty module in under 10 minutes, returning the robot to the fleet immediately.
Predictive Maintenance: All our robots are IoT-enabled. They continuously stream telemetry data—motor temperature, battery health, and vibration levels—to our cloud analytics platform. This allows us to predict component failures before they occur, scheduling preventative maintenance during off-peak hours rather than reacting to breakdowns during a rush.
Why Partner With AIMRSE?
Rapid Deployment
Unlike fixed conveyors that take months to install, our AMR solutions can be deployed in weeks. We map your facility, set up the virtual boundaries, and your fleet is ready to work.
Scalability
Start small and grow. Add more robots to the fleet during peak seasons (like Black Friday) and scale down when demand normalizes. No need to over-provision hardware.
Layered Support
From on-site commissioning engineers to 24/7 remote software monitoring, we ensure your fulfillment center never goes dark. We maintain spare part hubs globally.
Custom Engineering
Need a specialized end-effector for handling fragile electronics or awkward shapes? Our engineering team designs custom attachments for our robotic arms and manipulators.
Technical FAQ
What are the floor requirements for the AMRs?
How does the system handle Wi-Fi dead zones?
Can these robots work in cold storage environments?
What is the average battery life and charging time?
Is the software compatible with SAP or Oracle WMS?
Solving Critical Logistics Challenges
Powering logistics leaders globally. From high-density fulfillment centers to cold-chain logistics, our automation solutions deliver proven ROI and reliability.
Peak Season Scalability
Challenge: Order backlogs reached 48 hours during Black Friday surges.
Solution: Deployed 50 AIMRSE AMRs with Swarm Intelligence to reduce congestion.
Result: Doubled picking throughput with zero additional temporary labor.
Maximizing Vertical Space
Challenge: High real estate costs in Tokyo limited warehouse expansion.
Solution: Installed High-Speed "Bin-to-Person" Shuttle System in a dense grid.
Result: Reduced storage footprint by 55% while increasing SKU capacity by 200%.
-20°C Reliability
Challenge: Equipment failure due to condensation and extreme cold.
Solution: Deployed AIMRSE "Cold Chain" variant robots with internal heating.
Result: 24/7 operation for 24 months with zero battery or sensor failures.
ERP/WMS Integration
Challenge: Legacy SAP system required complex manual data entry.
Solution: Seamless API integration via AIMRSE Robot Control System (RCS).
Result: Achieved 99.99% sorting accuracy and real-time inventory visibility.
Ready to Automate Your Supply Chain?
The future of logistics is autonomous. At AIMRSE, we don't just sell robots; we design the flow of your business. From increasing pick rates to optimizing storage density, our solutions are engineered for ROI. Whether you are retrofitting an existing warehouse or planning a greenfield automated facility, our team is ready to execute.
Full technical specifications and WMS integration guides available upon request.
AIMRSE platforms and services are intended for research, development, and general commercial applications only. They are not certified medical devices and are not intended for clinical use.